Lockout-Tagout (LOTO) devices such as key locks or combination locks are used to hold energy isolation devices in a safe position throughout the duration of a job.
These locks are required to be standardized in color, shape, or size to ensure clear identification and prevent misuse.
Industry best practice recommends the use of red-colored locks and devices for LOTO systems; however, in some facilities, different colors may be used to distinguish between trades or departments.
COURSE OBJECTIVES
A Lockout-Tagout program helps prevent:
- Contact with hazards when removing, bypassing, or deactivating safeguarding devices
- Unintended release of hazardous energy (stored energy)
- Unexpected start-up or movement of machinery, equipment, or processes
COURSE CONTENT
1. Introduction to Lockout-Tagout
- What is Lockout-Tagout
- Overview of a LOTO program
- Importance of energy isolation
2. Energy Types and Isolation
- Types of hazardous energy (electrical, mechanical, hydraulic, pneumatic, etc.)
- Managing multiple energy sources
- Suitable energy isolating devices
- Types of lockout devices (including multi-hasp)
- Tags: required information and their importance
3. Lockout-Tagout Process (10 Steps)
- Identify authorized and affected employees & ensure competency
- Identify all energy sources
- Notify affected personnel
- Shut down equipment
- Isolate the equipment
- Apply appropriate LOTO devices
- Release or control stored energy
- Verify isolation
- Perform the required work
- Remove LOTO and restore equipment safely
4. Additional Topics
- Process isolation: classification and standards
- Shift handover and control procedures
- Contractor management and Permit to Work (PTW) compliance
- Training and competency requirements
- LOTO case study / training video
WHO SHALL BE TRAINED
All personnel involved in operations have responsibilities within a LOTO program:
Management:
- Develop, review, and update the written LOTO program
- Define scope: personnel, equipment, and processes
- Provide necessary equipment and resources
- Monitor and ensure compliance
Supervisors:
- Ensure proper use of LOTO devices and PPE
- Establish equipment-specific procedures
- Ensure only trained personnel perform LOTO-related work
- Supervise compliance with procedures
Employees:
- Follow established LOTO procedures
- Assist in developing safe procedures when required
- Report any issues related to equipment or LOTO processes
CERTIFICATION
Certificate issued by PVD Training, valid for 03 years.
