OFFSHORE CRANE OPERATOR STAGE 2 RE-ASSESSMENT – BS7121 PART 11 – ATC OFFSHORE

1. Who should take this course?

The course for offshore crane operator is typically designed for individuals who want to pursue a career as offshore crane operators in the oil and gas industry. The course provides specialized training and certification that meets the standards set by the American Petroleum Institute (API) and The Lifting Equipment Engineers Association (LEEA) for offshore crane operations.Here are the key individuals who should consider taking the offshore crane operator course:

Aspiring Offshore Crane Operators: Individuals who wish to work as offshore crane operators on oil and gas platforms and vessels should take this course to acquire the necessary skills and certification.

Existing Offshore Crane Operators: If you are already working as an offshore crane operator but lack approved certification, this course can help you upgrade your skills and gain recognition for your expertise.

Oil and Gas Industry Professionals: Some professionals in the oil and gas industry, such as rigging supervisors or maintenance personnel, may benefit from taking this course to have a better understanding of offshore crane operations and safety protocols.

Employers and Companies: Employers in the oil and gas industry who want to ensure their workforce is well-trained and compliant with API standards may send their employees for this course.

2. Entry requirement?

The offshore crane operator API approved course is thoughtfully designed with three different versions to cater to the diverse needs and preferences of individuals. Each version offers specialized training and certification, allowing participants to choose the one that aligns best with their specific goals and requirements.

a. Offshore Crane Operator (05 days) – New: This is a whole new program for individuals who never have or have minimal experience. It provides a comprehensive introduction to the fundamentals of crane operation, safety protocols, and international standards. Participants will gain essential skills and knowledge to kickstart their career as offshore crane operators.

b. Offshore Crane Operator (02 days) – New: The 2-day version of the offshore crane operator course is specifically tailored for individuals who already possess a valid banksman & slinger certification and have relevant work experience in the field. This condensed version of the course is designed to optimize time without compromising the quality of training.

c. Offshore Crane Operator (02 days) – Experienced: The 2-day version of the offshore crane operator course is exclusively designed for experienced crane operators who have been actively operating cranes for a significant period. This version is tailored to provide these seasoned professionals with the latest updates on industry standards, rules, and best practices to ensure their continued safety and efficiency in the oil and gas workplace.

3. Prerequisites

  • a. Must have at least 20/30 Snellen in one eye and 20/50 in the other with or without glasses and have depth perception as demonstrated by record of a recognized test administered by an authorized person.
  • b. Be able to distinguish red, green, or yellow, regardless of position of colors, if color differentiation is required for crane operation.
  • c. Have hearing with or without a hearing aid, adequate for specific operation.
  • d. Have no history of disabling medical condition, which may be sufficient reasons for disqualification.

4. Examination

  • 80% score on written exam
  • 100% score on practical hands-on exam.

Note: If more than half of the first day of the course is missed, the participant will be required to re-schedule and retake the entire course.

5. Syllabus

a. Introduction to:

  • API RP 2D Latest edition
  • LEEA standards
  • Industry standards
  • Client requirements
  • Definitions and terminology

b. Types of cranes used offshore:

  • Mechanical cranes
  • Non – mechanical crane
  • Electric powered crane
  • Box boom
  • Lattice boom
  • King post
  • Ball ring
  • Hook & Roller

c. Crane components & lifting capabilities

  • Major crane components
  • Boom angle and radius indicators
  • Load charts
  • Part of line
  • Wire rope
  • Lifting capacity (main & aux)
  • Sea states
  • Other client requirements

d. Operation, Inspection and Maintenance

  • Usage categories
  • Inspection categories
  • General Maintenance
  • Lubrication points & intervals
  • Load testing & procedures
  • Wire rope mechanics
  • Wire rope size & construction
  • Wire rope guides
  • Wire rope termination
  • Boom connection
  • Boom structure
  • Safety devices
  • Load indicators
  • ESD
  • Hand signals
  • Controls

e. Group & individual Hands-on Operation and Evaluation

  • Lift planning
  • Pre-use inspection of crane
  • Monthly inspection of crane
  • Operating techniques
  • Operating practice
  • Evaluation on each trainee.

ARE YOU INTERESTED IN THIS COURSE?

Please contact PVD Training using the information below. Or book directly with us!

Fire Protection Equipment and System Services

Service Overview

In the oil and gas, heavy industry, and offshore sectors, the risk of fire and explosion is ever-present due to the presence of flammable fuels, high-power electrical systems, and harsh operating conditions. Ensuring that fire protection equipment and systems are always ready for operation is a mandatory requirement to protect people, property, and maintain the continuity of production activities.

PVD Training provides inspection, maintenance, repair, and technical support services for fire protection equipment and systems, serving oil and gas projects, industrial plants, and offshore projects. These services are implemented to ensure that fire protection systems meet technical requirements, safety standards, and current legal regulations throughout their operational lifecycle.

Scope of Services

PVD Training’s Firefighting Equipment & System Services comprehensively cover all items related to firefighting equipment and systems used in industrial and offshore environments.

We inspect, maintain, and repair portable and fixed fire extinguishers, including powder extinguishers, CO₂ extinguishers, clean agent extinguishers, and other specialized firefighting equipment. Inspections are conducted to assess the technical condition, operational capability, and safety compliance of each device.

In addition, PVD Training provides maintenance and inspection services for fixed firefighting systems, including water-based firefighting systems, foam (AFFF) systems, gas firefighting systems such as FM200, and equivalent systems. The work includes inspecting the condition of pipes, valves, nozzles, activation devices, and related components to ensure the system can operate effectively in the event of a fire or explosion.

Additionally, the service includes inspection and maintenance of breathing and rescue equipment, such as SCBA and escape aids, to ensure readiness for use in emergency situations.

Service implementation process

PVD Training’s fire protection equipment and system services are implemented according to a strict control process to ensure quality, safety, and compliance.

First, the technical team surveys the current status of the fire protection and firefighting system, assessing the condition of the equipment, the degree of wear and tear, operational capabilities, and any points that do not meet technical requirements or safety regulations. Based on this, we develop a maintenance and repair plan appropriate to the actual conditions of each project.

During implementation, maintenance, repair, and inspection work is carried out in accordance with technical procedures, with safety supervision and quality control. After completion, the system and equipment are re-inspected to confirm their operational status and level of compliance with safety requirements before being handed over to the customer.

Technical standards and safety compliance

Throughout the entire service provision process, PVD Training strictly adheres to occupational safety requirements and technical standards applicable to fire protection systems in the oil and gas and industrial sectors. Inspection and maintenance activities are carried out in accordance with the investor’s internal regulations, industry technical standards, and relevant legal requirements.

Compliance with safety standards and procedures not only ensures the effective operation of fire protection and firefighting systems but also supports customers in safety inspections, assessments, audits, and compliance with relevant parties’ regulations.

Value and benefits

PVD Training’s fire protection equipment and system services provide tangible value in enhancing the overall safety of buildings and workers. Properly inspected and maintained fire protection systems help minimize fire and explosion risks, limiting damage to people and property in the event of an incident.

In addition, regular maintenance and technical control of the system helps customers maintain operational readiness and avoid production interruptions due to safety-related issues. The service also contributes to extending the life of equipment and optimizing long-term operating and maintenance costs.

Application Areas

    • PVD Training’s Firefighting Equipment & System Services are suitable for various types of projects and facilities, including:
    • Oil and gas drilling rigs and offshore projects
    • Industrial plants and manufacturing facilities
    • Warehouses and storage areas for flammable materials
    • Oil and gas service vessels and marine structures

Industrial Valve System Inspection, Assessment, and Maintenance Services

Service Overview

Valves are core components in the technological systems of industrial plants, piping systems, and offshore oil and gas projects. They regulate the flow, pressure, and volume of media such as oil, gas, water, chemicals, and other industrial substances. Due to continuous operation under high loads, high pressures, and harsh environments, valve systems are prone to wear, performance degradation, or failure if not properly maintained.

PVD Training provides valve maintenance services, including equipment inspection, technical condition assessment, and maintenance activities tailored to actual operating conditions. These services help customers maintain equipment performance, minimize unplanned downtime, and extend the lifespan of the entire valve system in plants and offshore facilities.

The role of valve maintenance in industrial operations

In industrial and oil and gas systems, valve-related incidents can have serious consequences such as fluid leaks, loss of pressure control, production line interruptions, and even human safety impacts. Therefore, valve maintenance is not only a routine technical activity but also an important part of asset safety and operation management.

Proper timing and methods of maintenance help:

    • Maintain stable flow and pressure in the system
    • Detect early signs of damage or performance degradation
    • Reduce the risk of technical failures and accidents
    • Limit major repair costs and prolonged downtime

PVD Training’s valve maintenance services play a crucial role in ensuring safe, continuous, and efficient operation for industrial and offshore projects.

Scope of valve maintenance services

PVD Training’s valve maintenance services are implemented flexibly to suit the operational characteristics and technical requirements of each system. The scope of services includes:

    • Comprehensive inspection of valve technical condition
    • Assessment of wear and tear levels and operational performance
    • Scheduled maintenance or maintenance based on actual operating conditions
    • Performing maintenance tasks to restore and maintain equipment performance
    • Technical support during system operation and maintenance

Maintenance activities are performed in accordance with the operating conditions of the equipment, including industrial plant environments and offshore facilities.

Maintenance methods and procedures

PVD Training implements valve maintenance services following strict technical procedures to ensure the quality and reliability of equipment after maintenance.

The process begins with a survey of the system’s current status, collecting information on operating conditions, maintenance history, and technical issues that have arisen. Based on this, the technical team conducts a detailed inspection of each valve, assesses its condition, and determines the items that need maintenance.

After completing the assessment, PVD Training performs appropriate maintenance work to ensure the equipment meets operational requirements. Maintenance results are recorded and reported, serving equipment management and future maintenance planning.

Ensuring system performance and reliability

The goal of valve maintenance services is to ensure that the system always operates stably and meets technical requirements throughout its operating life. Maintaining equipment performance helps the system operate more efficiently, reduces energy losses, and minimizes incidents.

For offshore projects and continuous operation systems, valve reliability is a key factor in ensuring safety and progress. PVD Training’s services help customers proactively control equipment status and maintain stable operating conditions in the long term.

Value and benefits

PVD Training’s valve maintenance services provide customers with many practical benefits in operation and technical maintenance.

Firstly, the service helps minimize downtime, reducing interruptions in production and operation. Additionally, proper maintenance extends the lifespan of the valve system, reduces replacement costs, and optimizes long-term maintenance expenses.

The service also supports customers in technical asset management, enhancing safety and ensuring compliance with technical and safety requirements applicable to offshore plants and structures.

Application areas

PVD Training’s valve maintenance service is suitable for many fields and types of projects, including:

    • Industrial plants and industrial parks
    • Pipeline systems and technological lines
    • Oil and gas projects and offshore drilling rigs
    • Technical operation and maintenance projects

Electrical & Instrumentation Services

Service Overview

PVD Training provides Electrical & Instrumentation (E&I) services for oil and gas, industrial, and marine projects, meeting the requirements for continuous, safe, and stable operation in harsh working environments. The services are designed to support customers throughout the entire technical system lifecycle, from initial installation, operation, and periodic maintenance to system repair and modification.

With a team of engineers and technicians with practical experience in onshore and offshore projects, PVD Training provides E&I solutions tailored to the specific characteristics of each project, ensuring that electrical and control systems meet technical, safety, and environmental requirements.

Scope of Services

E&I services include installation, inspection, connection, and maintenance of low-voltage and medium-voltage electrical systems, electrical cabinets, electrical cables, and measurement and control equipment. In addition, we provide preventive maintenance, repair maintenance, system calibration, and technical support during system commissioning and acceptance testing.

Implementation Process

E&I activities are carried out according to a clear technical process, including site surveys, risk assessments, construction and maintenance planning, work implementation, and inspection and acceptance. All work is supervised to ensure compliance with safety and quality requirements.

Value Delivered

PVD Training’s E&I services help customers maintain stable operating conditions, minimize system failures, optimize energy efficiency, and extend equipment life. This is a critical factor in ensuring long-term occupational safety and production efficiency.